As an enterprise focusing on the R&D and manufacturing of mattress machinery and equipment, Foshan Yikai Machinery Co., Ltd. has deeply engaged in the R&D of products in the Mattress Packing Series since its establishment in 2006. Among them, the YK-FCR Automatic Mattress Rolling & Compressing Packaging Line has become a key equipment for many mattress production enterprises to improve packaging efficiency, relying on its advantages of full-automatic operation and adaptability to various mattress packaging scenarios, providing a stable and efficient solution for the mattress packaging link.
The core positioning of the YK-FCR Automatic Mattress Rolling & Compressing Packaging Line is to "cover the entire mattress packaging process and realize automatic, low-loss packaging". Its core functions and applicable scenarios are clear, fully meeting the actual packaging needs of mattress production enterprises:
Applicable Mattress Types: This equipment is specially used for packaging bagged mattresses (with inner bags) or bagless mattresses (without inner bag sets). It can realize stable packaging regardless of whether the mattress has an inner bag or not, and its adaptability covers most mainstream mattress finished product packaging scenarios, reducing the cost for enterprises to replace equipment due to different mattress types.
Core Packaging Advantages: In terms of packaging effect, the equipment can realize "no indentation" packaging — through precise rolling and compressing force control, it avoids permanent indentations on the mattress caused by extrusion during the packaging process, ensuring the integrity of the finished mattress appearance; at the same time, it has the function of "centered packaging", ensuring that the packaging film or inner bag is accurately aligned with the mattress, improving the packaging aesthetics and reducing film waste.
In terms of equipment configuration and operation mode, the YK-FCR Automatic Mattress Rolling & Compressing Packaging Line takes "full automation" as the core design concept, and its configuration covers the key components required for the entire mattress packaging process, specifically including three core functional modules for full-automatic mattress packaging:
Flat Packaging Module: Aiming at the initial packaging needs of mattresses, it realizes the flat wrapping of mattresses, lays the foundation for the subsequent rolling and compressing link, and ensures that the packaging film is closely attached to the mattress surface to avoid loose wrapping.
Compressing Packaging Module: Through the preset pressure control program, the mattress is moderately squeezed. On the premise of no indentation, the volume of the mattress is reduced, which is convenient for subsequent rolling packaging, storage and transportation, and reduces the logistics space occupation cost.
Rolling Packaging Module: After compressing, the mattress will enter the rolling packaging link. Through stable rolling speed and tension control, the equipment synchronously rolls the mattress and packaging film (or inner bag) into shape, forming a regular rolled package, which is convenient for subsequent sealing and label pasting.
As a core equipment of the Mattress Packing Series of YK Yikai Machinery, the design of the YK-FCR Automatic Mattress Rolling & Compressing Packaging Line fully considers the practicality and stability of enterprise production — relying on YK Yikai Machinery's technical accumulation in the field of mattress machinery, each module of the equipment is linked smoothly, reducing the stuck problem during the packaging process; at the same time, full-automatic operation reduces manual intervention, which not only lowers labor costs, but also avoids unstable packaging quality caused by differences in manual operations, ensuring the consistency of the packaging effect of each batch of mattresses.
With reliable performance and clear functional positioning, the YK-FCR Automatic Mattress Rolling & Compressing Packaging Line has established long-term cooperative relationships with a number of well-known enterprises at home and abroad along with the Mattress Packing Series products of YK Yikai Machinery. In the future, YK Yikai Machinery will continue to be customer demand-oriented, optimize the operational convenience and adaptability of this equipment, provide more practical packaging automation solutions for more mattress production enterprises, and help the industry improve packaging efficiency and reduce packaging loss.
